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【Planning】one case using R3 MRP Simulation

原创 ERP 作者：edison_tc 时间：2016-12-21 12:09:15 0 删除 编辑

Purpose

to record one real case which uses simulation of MRP to solve the schedule delay issue.


Content

MD02

可以看到对这个material的proposal有delay:

Machine generated alternative text:
Planning Result: Individual Lines
L Materials D Procurement proposal
Material 82240153
Plant B7261 MRP Type
A.. Date MRP ... MRP element data
ZJl6.0l.24 Stock
20l6. oij. l6掦ird. 6ll7547472/Stck
20l6.Ol.l6 PlORel 6117535686/SDeb
Z)16.O1.25? End of Planning Time Fen...
Rescheduli... E.. Rec./reqd qty
07
500
500?
Avail, quantity
Pr... Su... St.. E.. Delay
6
506 FCO1 PSF1 10
6 6533
o
o
WHISPER PAD LN-XLN 8SX75 MAXI AL UG
Material Type FERT Base Unit I

Machine generated alternative text:
. JJ. ? ?J LI錶J 慗1 rJ鎡LIi4.LJ.1.J j. ?2L 1 ...
Order structure of MRP element PlOrd. 6117547472
[.[ll HJ[ H1I 4]
MRP element Material Ping plant Date Order qty Unit Exception Delay
jOrd.611754747j 82240153 8726 2016.01.16 500 Cs 07 0
? PurRqs 1454671872 97426028 B726 2016.01.16 300,000 EA 07 0
PiOrd. 6118334650 97426028 0389 2016.01.17 265,200 EA lo 1
( NOrd. 6118334649 97426028 0389 2016.01.17 265,200 EA 10 1
PurRqs 1454671928 90555531 8726 2016.01.16 1,500 EA 07 0
PurRqs 1454671937 90555531 0389 2016.01.15 1,500 EA 07 0
PurRqs 1454471380 90555529 8726 2016.01.16 550,000 EA 07 0
PurRqs 1454471384 90555529 0389 2016.01.15 550,000 EA 07 0

- delay的原因在于其下层的PL order有delay



reschedule这个Proposal

Machine generated alternative text:
Planning Result: Individual Lines
L Materials D Procurement proposal jj $
Material i22 40153 WHISPER PAD LN-XLN 85X75 MAXI AL UG
Plant B726 MRP Type M1 Material Type FERT Base Unit ?1 [
A.. Date MRP ... MRP element data Rescheduli... E.. Rec./reqd qty Avail, quantity Pr... Su... St... E.. Delay
C
2016.01.1t6採i靣d. 6117547472/Stck* 07 500 506 FCO1 PSF1 lo
2016.01.16 PlORel 6117535686/SDeb 500? 6 6533
ZE16,01.25 ? End of Planning Time Fen... C
2016.01.31 PlOrd. 6118482740/Stck 500 506 FCO1 PSF1 07 C
2016.01.31 PIOReI 6118510950/SDeb 25? 481 6533 C
2016.02.01 PIOReI 6118510951/SDeb 80? 401 6533 C
2016.02.02 PIOReI 6118510952/SDeb 79? 322 6533 C
2016.02.03 PIOReI 6118510953/SDeb 79? 243 6533 C
2016.02.04 PIOReI 6118454851/SDeb 80? 163 6533 C
2016.02.05 PIOReI 61185l0954/SDeb 79_ 84 6533
20l6.02.06 PIOReI 61185l0955/SDeb 79? 5 6533 C
2016.O2.07 PlOrd. 6118455399/Stck 500 505 FCO1 PSF1 07
2016.02.07 PlORel 6118510956/EDeb 79? 426 6533
2016.02.08 PIOReI 6118510957/SDeb 80? 346 6533
2016.O2.09 PIOReI 61185l0958/SDeb 79? 267 6533
20l6.02.10 PlORel 6118454856/SDeb 79? 188 6533
20l6.02.11 PIOReI 61185l0959/SDeb 80? 108 6533 C
20l6.02.12 PIOReI 6118510960/SDeb 79? 29 6533 C
2016.02.13 PlOrd. 6118454835/Stck 500 529 FCO1 PSF1 07 C
2016.02.13 PIOReI 6118510961/SDeb 79? 450 6533 C
2016.02.l4 PIOReI 61185l0962/SDeb 79_ 371 6533 C
2016.02.15 PIOReI 6118510963/SDeb 80? 291 6533 C
I b
Date] [ GR ]? ST... Vendor j[ Cust. j Page 1 L 18

Machine generated alternative text:
Zli6.O1.24 Stock 6 0
2016.01.16 PlOrd. 6117547472/STCFC* 07 500 506 FCO1 PSF1 10 1
2016.01.16 PIOReI 6117535686/SDEB 500? 6 0
Zli6.O1.25?_> END OF PLAENING TIME FEN.., O
2016.01.31 PlOrd. 6118482740/STCt( 506 FCO1 PSF1 07 0
2016.01.31 PIOReI 6118510950/SOEB 481 6533 0
2016.02.01 PIOReI 6118510951/SDEB 80? 401 6533 0
2016.02.02 PIOReI 6118510952/SDEB 79_ 322 6533 0
2O16.O2.03 PIOReI 6118510953/SDEB 79 243 6533 0
2O16.02.O4 PIOReI 6118454851/SDEB 80? 163 6533 0
2016.02.05 PIOReI 6118510954/SDEB 79? 84 6533 0
2016.02.06 PIOReI 6118510955/SDEB 79_ 5 6533 0



Machine generated alternative text:
A.. Date MRP ... MRP element data Rescheduli... E.. Rec./reqd qty Avad. quantity Pr... Su... St... E.. Delay
2016.01.16 PIOReI 6117535686/SDeb 500? 494? 6533 0
?6.01.17 PlOrd. 6117547472/Stck* 07 500 6 FCO1 PSF1 0
Z-Z 01.25 ------- End of Plannina Time Fen... O
016.01.31 PlOrd. 6118482740/Stck 500 506 FCO1 PSF1 O
016.01.31 PlORel 6118510950/SDeb 25? 481 6533 0
016.02.01 PlORel 6118510951/SDeb 80? 401 6533 0
016.02.02 PlORel 6118510952/SDeb 79? 322 6533 0
016.02.03 PlORel 6118510953/SDeb 79?
016.02.04 PlORel 6118454851/SDeb 80?
316.02.05 PlORel 6118510954/SDeb 79 
316.02.06 PlORel 6118510955/SDeb 79?
316.02.07 PlOrd. 6118455399/Stck 500
?16.02.07 PlORel 6118510956/SDeb 79?
I 
Planned order
Phd order 6117547472 Order type 5tck Make-to-stock Proc. type
Order qty [soo Ord.finish 2016.01.17! j AccAssgnTy
Scrap ? OrderStart 2016.01.17! i]Conversi
Prod.plant Pind open. 2016.01.171
Stor. Loc. GR ProcTme D Fix. expl.
BOMexpl.no Version {FCO11 憫J:
Indicator: Fixing of Lot Size in Planned
Order
Indicates that the firming indicator for the planned order data
is set in the planned order.


同时这个PL order被firm了。



此时再run planning


Machine generated alternative text:
Planning Result: Individual Lines
4MateriaIs D Procurement proposal
[j Material Ir[2240153 HISPER PAD LN-XLN 8SX75 MAXI AL UG
Plant B7261 MRP Type M1 Material Type 慒ERT? Base Unit
Date MRP ... MRP element data Rescheduli... E.. Rec./reqd qty Avail. quantity Pr... Su... St... I
2016.01.16 PIOReI 6117535686/SDeb 500? 494? 6533
2016.01.17 PlOrd. 6117547472/Stck* 07 500 6 FCO1 PSF1
2016.Ol.25 ? End cf Planning Time Fen...


Machine generated alternative text:
Planning run executed: 17 materials, 17 with exceptions


Save

 


新的MD04


Machine generated alternative text:
Stock/Requirements List as of 17:03 hrs
jMaterial
P ant
[!Date
[jzJ16.n1.24 S
2016.01.16 PIOReI
2016.01.17 PlOrd.
2016.01.25 H?>
2016.01.31 PlOrd.
2016.01.31 PIOReI
2016.02.01 PIOReI
2016.02.02 PIOReI
2016.02.03 PIOReI
2016.02.04 PIOReI
PIOReI
PIOReI
PlOrd.
PIOReI
PIOReI
PIOReI
611753568 6/SDEB
6117547472/STCR*
END OF PLANNING
6118482740 /ST CR
6118 510 95 0/SDEB
6118 510 95 1/SDEB
6118 510 952/ SDEB
6118510 953/SDEB
6118454851/SDEB
6118510 954/SDEB
6118510 955/SDEB
6118455399/STCR
6118510956/SDEB
6118510 957/SDEB
Show Overview Tree L 
82240153
B726 MRP type
MRP ... MRP element data
WHISPER PAD LN-XLN 8SX75 MAXI AL UG
Material Type FERTI Unit [
Rescheduli... E.. ReceiptjReqmt Available Qty Pi
500? 494?
2016.01.1610 500 6 FCO1
Su... St... A.
6533
2016. 02. 05
2016. 02. 06
2016. 02. 07
2016. 02. 07
2016. 02. 08
= Reschedule in (16.01.16)
= Finish date in the past
2016.01.17GRProcTme r?
2016.01.17Proc.type 慐
2016.01.l7lOrdertype 慙?
79?
靊ii -> Prod.Ord. ][ -> PartConvProdOrder 1[ Proc.Ord. ][ -> SubProcOrd B -> Pur.Req. [E111
80?
426
346
6533
6533
2016. 02. 09
6118510 95 8/SDEB
79? 267 6533 


Machine generated alternative text:
Stock/Requirements List as of 17:03 hrs
Hide Overview Tree L
H][ iW1
PInd order De.ion
荢6117547472
U 82240153 WHISPER PAD LN-XLN 8SX75 MAXI ...
U 97426?8 HALB Whisper Maxi iPad 2 T3sAB wi...
U 9742602 HALB Whisper Maxi iPad 2 T3sAB wi...
U 90555529 BG WP i pad Maxi T3AB Ss IN-IN MD...
U 9055552 BG WP i pad Maxi T3AB Ss IN-IN MD...
U 90555531 CO WPi pad MaxiT3AB 8X75 IN-IN ...
U 9055553 CO WPJ pad MaxiT3AB 8X75 IN-IN ...
D 98542374 Packaging Tape (Blue Text) IN-IN
WHISPER PAD LN-XLN 8SX75 MAXI AL UG
PERT Unit
[ ]
...2 07 Finish date in the past
...2 10 07 Finish date in the past
...9 52 No BOM selected
...0 10 07 Finish date in the past
...4 101 07 Finish date in the past
...8 10fr 07 Finish date in the past
...7 10 07 Finish date in the past
Require... Requi... Reqmt El Rec./reqd qty B Receipt ... Rec... Recei K... Error message
2016.01.17
2016.01.17
2016.01.17
2016.01.16
2016.01.17
2016.01. 16
2016.01.17
PlOrd. 6117547472
DepReq 843771060
PRqReI 1454671872
DepReq 843771060
PRqReI 1454471380
DepReq 843771060
PRqReI 1454671928
DepReq 843771060
I 
500 CS 2016.01.17
1 300,000- EA 2016.01.17
10 300,000- EA 2016.01.17
2 37,500- EA 2016.01.17
10 550,000- EA 2016.01.16
3 500- EA 2016.01.17
10 1,500- EA 2016.01.16
4 825-M
PlOrd.
Pu rRq s
PlOrd.
Pu rRq s
Pu rRq s
Pu rRq s
Pu rRq s
Stock
Plant
MRP type
Material Type


- 可以看出，component已经没有reschedule的EM了。


来自 “ ITPUB博客 ” ，链接：https://blog.itpub.net/17144169/viewspace-2131115/ ，如需转载，请注明出处，否则将追究法律责任。

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