ITPub博客
首页 博客 专栏 学院 社区 IT新媒体评选
发博

首页 > 数字化转型 > ERP > 【Planning】 REM - Repetitive Manufacturing

【Planning】 REM - Repetitive Manufacturing

原创 ERP 作者：edison_tc 时间：2017-04-22 22:50:08 0 删除 编辑

Purpose:

同前面的 discrete manufactuing、process industry相比，REM（Repetitive manufacuring）具有以下几个明显的特征：

1). 不使用production order地行计划与生产执行；而是使用planned order，特别是Production line (PV) assign后的RSQ（run schedule quantity)类型的PL。

2). 一般其component是使用backflush进行的，有component backflush，Assembly backflush、activity backflush；以当reserval的特别。

3). 其cost是使用product cost collector进行debit


Content:


Master data:

Material:


  • REM indicator, profile

Machine generated alternative text:
[ I j Change Material EDI_ FG_ 1 (Finished Pro duct)
AdditionaI Data Org. Levels 2z Check Screen Data 8
MRP3 &MRP4 - Workscheduling . . . rr rnrn?i ______________
= LP? Production Version Details x
r-
Production Version 0001
L
Production Version Overview
Basic data
Ver... Text
0001 REM production PV Prod,vers.locked
From lot size
Valid from
Planning data
Detailed planning
Rate-based planning
Rough-Cut Planning
Bill of material
Alternative BOM
Apportionment Struct
lb
1 / 1 Repetitive Manufacturing
? REM allowed
[Cont
[Other data
Other header mat.
n;.-4...;L-.. .44-.- I?-,.
kEM production PV
Not locked
?7. 01. 20171
Task List Type Group
R Rate Routing 5000000?1
w
BOM Usage
Production line
L Check 
07.01.2017
To lot size
Valid to 31. 12. 99991
Group Counter Check stat
oea
1 aa
ED I_1 Planning ID
Issue stor. location
n.-._-._i. ?


  • PV

BOM

Rate routing

Machine generated alternative text:
Create Rate Routing: Operation Details
? ? ?i L Work center ?outinqs sequences ?ompAlloc ?RT
Material [Dl_ES_1 edison test ES 1 Srp.Countl
Operation _______
Operation/Activity 0010 Suboperation
Work center / Pint EDI_1 ! / F001 ED REM 1
Control key FF01? Routing/Ref. op. set - internal proc,
Standard text key ? rem PRODUCTION line
H
Standard Values
Conversion of Units of Measure
Base Quantity 1 Header Uni t Operat. UoM
Act. /Operation U0M 慣 T
Break
Std Value Un Act. Type Efficiency
Setup ? H - SET
Machine 24 ! MAC
Labor ? H LAB
Business Process

Product cost collector


Transaction data:




 



Run MRP


Machine generated alternative text:
Single -Item, Multi-Level
Material
Plant
Scope of Planning
E Product group
?
Foo1 I
dison test FG 1
Wh guanggu
MRP Control Parameters
Processing Key
Create Purchase Req.
SA Deliv. Sched. Lines
Create MRP List
Planning mode
NETCH1
Net Change in Total Horizon
Purchase requisitions in opening period
Schedule lines
MRP list
Adapt planning data (normal mode)
Scheduling
1
Process Control Parameters
慉Icn nlan I inrhanrir1 rnmnnnntc
Determination of Basic Dates for Planned


New md04



  • 不可转化ProdOrd


Machine generated alternative text:
Stock/fl equirements List as of 08:27 his
Show Overview Tree ? Si si?? e 
Material _________ edison test rw 2
Plant POOl MRP type Material Type RQII Unit
A.. Date MRP el... MRP element data Reschedulin... E., Receipt/Reqmt Available Qty Sto...
jjO7. 01. 2017 Stock 100
13. 01. 2017 PIdOrd 0000005137/STPO 500 600
[ij13. 01. 2017 DepReq EDI_FC_l 120? 480 0001
j13. 01. 2017 DepReq EDI_FG_1 120? 360 0001
J13. 01. 2017 DepReq EDIJC_1 120? 240 0001
J13. 01. 2017 DepReq EDI_FC_1 120? 120 0001
J13. 01. 2017 DepReq EDI_FC_1 120? 0 0001


 


Machine generated alternative text:
Stock/Requirements List as of 08:28 his
Show Overview Tree
EtEil Material
Plant
r
EDI RW 2
L
FOOl
MRP type
edison test rw 2
Ell Material Type
ROll Unit
?fl
k. Date
01. 2017 Stock
13. 01. 2017 PIdOrd
13. 01. 2017 DepReq
ij13. 01. 2017 DepReq
J13. 01. 2017 DepReq
J13. 01. 2017 DepReq
Jl3. 01. 2017 DepReq
00000051 38/STFO
EDI_FC_1
EDI_FC_1
EDI_FC_1
EDI_FC_1
EDI_FG_1
MRP el... MRP element data Reschedulin... E.. Receipt/Reqmt Available Qty
1. 200
240?
240?
240?
240?
240?
o
1. 200
960
720
480
240
o


 


Planning table - MF50


Machine generated alternative text:
Planning Table Initial Screen: Change Mode
Planning Table
Plant POOl
Selection by production version
Production line EDI_1
? WkCtr hierarchy
Nodes WkC.hier.
Material edi_f g_l
! Product group
Class
Class type ______
(ThMRP controller I L J
Additional selections
Period Scheduling Control MRP segments
Period of Examination _______
Start 07 01. 2017
End 08.03.2017?
Periods and Calendar
Period T Day
PIng Calendar


Machine generated alternative text:
Additional selections
Period Scheduling Control MRP segments
( Detailed plnng Details for detailed/rate-based planning
i Rate-based ping Prod/basic dates 慽-Production dates
C Sequencing Scheduling strategy 2 Backward scheduling ?
R1 Capacity planning
flOnly cap.cat,rel.f.sched.
Details for sequencing
甃ine-on view
)Line-c抐t view


 



而新添加的却是LA


Machine generated alternative text:
JTAL CAPACITY DATA Un Due
09.01.17 10.01.17 11.01.17 12.01.17 13.01.17 16.01.17 17.01.17 18.01.17 19.01.17 20.01,17
F Cc Detailed Data for Production Quantity
Dates/Times
Finish
Start
Basic Dates
?1. 01. 201f
05. 01. 2017
Version [ 1 Production Line
! 00 : 00: 00
! 00 : 00: 00
Planning Segment
H
)I_1 /001 ED REM 1
aquireme
vailable
闠ERIAL DATA Un Due
)I_FG_1 edison test FG 1
Available Quantity
Total Requirements
0001 EDI_1 PC
Not Assigned PC
7200
H 24 24 24 24 24 24 24 24 24 24
30000
Master Data
Material EDT_Ft_i
Order
09.01.17 10.01.17 11.01.17 12.01.
?0 ?20 ?70
60 60 60
10
PInd order 5139 Status New
Quantities
Quantity
r
L
rLA)ZCa. disp.
Scrap
vIF
Prod.start date
V Check Adopt [餧 Pegged requiremer


Save


Machine generated alternative text:
Planning Table for Repetitive Manufacturing: Change Mode
F3 tJ ? D 1Periods 1Periods Material Line Material Line S. Material 憏 Material
Total Capacity Data Un Due 090117 10.01.17 11.01.17 12.0117 13.01.17 16.01.17 17.01.17 18.0117 19.01.17 20.01.17
EDI_1 /001 ED REM 1 8000 22000
Reqiireme- H 1920 5280
Available- H 24 24 24 24 24 24 24 24 24 24
Materia? Data Un Due 09.0117 10.01.17 11.01.17 12.0117 13.01.17 16.01.17 17.01.17 18.01.17 19.01.17 20.01.17
EDI_FG_1 edison test FG 1
Available Quantity PC ?0 ?20 ?70 ?50 ?10 ?10 ?10 10 10 10
Total Requirements PC 60 60 60 60 60
0001 EDI_1 PC 80 220
Not Assigned PC 10


新的MD04


Machine generated alternative text:
Stock/fl equirements List as of 08:45 his
Show Overview Tree L tI 
A.. Date
07. 01. 2017 stock
J09. 01. 2017 IndReq VSF
Jio. 01. 2017 IndRep 17SF
jii. 01. 2017 PIdO{
j11.01.2017IndReq VSF
j12. 01. 2017 PldOrd
j12. 01. 2017 IndReq
J13. 01. 2017 IndReq 115F
j18.01.2017 >
Jis. 01. 2017 PldOrd
Jis. 01. 2017 PldOrd
j18. 01. 2017 PldOrd
lB. 01. 2017 Pldord
11. 01. 2017 22
12. 01. 2017 Q
13. 01. 2017 22
10. 01. 2017 12
Material
Plant
POOl
edison test
P3 1
MRP type Ml
Material Type FERT Unit
MRP el... MRP element data
Reschedulin... E.. Receipt/Reqmt
-n
Available Qty
00000051 39/STCK*
Pro...
60?
tZ A?
I. .1 [?
o
60?
1 ?fl_
10
10000005140/R5 * 09. 01. 201712
80
90?001
11SF
60?
150?
60? 170?
110? I
End of Planning Tim.
0000005132/RS
0000005133/RS
0000005134/RS
0000005135/RS *
60? 210?
60 150? 0001
60 90?001
60 30?001
40 10 0001
I I


注意，它的下层还是没有变化的。


Pull list - MF60



 


Machine generated alternative text:
Global Settings
Cc Global Settings a
General Dialog Control Print
__________ e replenishment proposa s
? Execute batch/stock determination
Stage replenishment proposals
Post replenishment elements
ment Print replenishment elements
All in dialog
All automatic
c Dates Display option
Reqmts totals and replenishment elements
tersion
Logging
11 Save message log
I Message log with success messages
Display message log automatically
Dialog steps
r
b Automatic


 


Machine generated alternative text:
O Control data in table t435w is not complete (POOl )


 


Machine generated alternative text:
- 
b Basic Data
b Sales & Operations Planning (SOP)
b Distribution Resource Planning (DRP)
b Production Planning
b Capacity Requirements Planning
b Material Requirements Planning
b Shop Floor Control
b KANBAN
Repetitive Manufacturing
I? Cross-Process Settings
Define and Assign Number Ranges
? Define Storage Location and Supply Area Determination in BOM EXI
I Control
Create Repetitive Manufacturing Profile Using Assistant
Define Repetitive Manufacturing Profiles
I Planning
Define scheduling parameters for planned orders
b Planning Table
b Sequencing
Li Material Staging
Define Control Data for Pull List
. Backfiushing


 


Machine generated alternative text:
Change Vie w 揚ull List Con賝I? Details
? NewEntries 
Plant POOl
Stock Transfers
MTO
StkRule
Search proced. 


然后再run，此时只有：


Machine generated alternative text:
Pull List: Storage Location Level
Replenishment Elements E Additional Data
Plant Fool Selection period for reqmts 12. 01. 2017
Total Reqmts
D.. Status PInt Material Iss... Reqmt Date NetReqQty Avail, stock Miss. qty Quantity staged Remaini... U... Material De.ion Planne... M... Pro... Productio... De.ior
谼O POOl EDI RW 1 0001 12. 01. 2017 160 100 60? ? 6OPC edison test rw 2 5140 001 0001 EDI_l ED REM 1


设定Issue strloc


Machine generated alternative text:
Processing Components: Component Overview
Material EDI_FG_1 edison test FG 1
Product. Plant F001 Order start 12. 01.2017
Order Quantity 80 FC Order finish 12. 01.2017
Component Overview
Material De.ion Requirement qty U.., Q Plant Prod.stor.loc. Supply Area Reqmt Date Item I, Requ...
慐DI_RW_l edison test rw 2 160 PC EFOOl 0001 12. 01. 2017 0010 L 160
r
FOI RT 2 edison test rw 2 320 PC Fool I 12. 01. 2017 0020 L 320
L


若手动设置0002


再run就有Pull list了：



 


或者使用str.loc的determination group


Machine generated alternative text:
MRP 1 MRP 2 MRP 3 MRP 4 Plant data / stor. 1 Plant data / stor. 2 Accoun,.. W W
r__
Material EDI RW 2
L
Plant FOOl
Procurement
Procurement type F
Special procurement
Quota arr. usage
Backflush ri
JIT delivery sched.
Bulk Material
bdison test rw 2
Wh guanggu
Batch e
Prod. stor. location
Defau t supp
Storage bc, for EP
Stock det. grp
OOO2


OPPR


Machine generated alternative text:
Maintain MRP Group
Consumption Mode/Adjustment Horizon
Consumption/Adjustment Maintained
T
Saty Stock
Initial
Horizons
Rescheduling Horizon
Initial
E
80M Explosion
Direct Procurement
Initial
Planning Horizon
Initial
Creation Indicator
Initial
Planning Time Fence
Initial
Firming: Sch. Line
- Initial
Initial
Determine Product LuLanur I
rod. SLoc. Select.
Proj. Stock. Reqt Grpg Initial
iaE?%%N Start in Past
Convert ed0-
Initial
Order Types
Initial


Machine generated alternative text:
MGr Name
0040 In-house prod. with planned indpt reqmts
Ec? Issue Storage Location Selection (5) 4 .. ? *1
__ W
Issue stor.loc.. Short De..
1 Only components
2 Only assemblies
3 1st components / 2nd assemblies
4 lst assemblies / 2nd components
Change View 揝torage Location Determination in Repetitive Mfg? Overvi
Pint
Fool
PSSel


 


发料


Machine generated alternative text:
Pull List; Storage Location Level
Replenishment Elements Additional Data
Plant FOOl Selection period for reqmts ii 01. 2017
Total Reqmts
D.. Status Pint Material Iss... Reqmt Date NetReqQty Avail, stock Miss. qty Quantity staged Remainin... U... Material De.ion Pianne... M...
jc鹢 POOl EDT RV? 1 0001 12. 01. 2017 160 100 60 60 OPC edison test rw 2 5140 001
OO POOl EDT R! 2 0002 12.01.2017 320 10 310E OPC edisontestrw2 5140 001


  • 此时只投部分





再pull list


Machine generated alternative text:
Pull List: Storage Location Level
Replenishment Elements Additional Data
Plant FOOl Selection period for reqmts 12. 01. 2017
Total Reqmts
D.. Status Pint Material ?s.,. Reqmt Date NetReqQty Avail, stock Miss. qty Quantity staged Remainin... (J... Material De.ion
FOOl EDI RW 1 0001 12. 01. 2017 160 100 60? 1? 6OPC edison test rw 2
ij1DO FOO1EDI RW 2 0002 12.01.2017 320 ii. 310 31OPC edisontestrw2
EIILJ 1i f21 Replenish. Proposals Available Stock


 


Machine generated alternative text:
Pull List: Storage Location Le ve!
F Additional Data
Plant POOl Selection period for reqmts 12. 01. 2017
Total Reqmts
D.. Status Pint Material 155... Reqmt Date NetReqQty Avail, stock Miss. qty Quantity staged Remainin... U... Material De.ion Planne... M... Pro...
cca Fool EDI RY! 1 0001 12. 01. 2017 160 100 60 60 OPC edison test rw 2 5140 001 0001
Fool EDI EV! 2 0002 12. 01. 2017 320 10 310 310 OPC edison test rw 2 5140 001 0001
4
I1IE1 [tM][] [D Replenish. Proposals Available Stock
Replen. Elements
S.. RepEIm Pint Material Iss... Re... Quantity staged u... Material De.ion Reqmt Date S.. B.. V.. Batch S.. Vendor Sales ... SO ... WBS... M.. S
9 StkTrn FOOl EDI RY! 1 0001 0003 6OPC edison test rw 2 12. 01. 2017 0
Ev)tkTrn FOOl EDI R! 2 0002 0003 31OPC edison test rw 2 12. 01. 2017 0
J7J [j jtM][] Stage Mass Change [ Batch/Stck Determination


再保存



投料成功。


可以查看此笔投料


Machine generated alternative text:
[ 4] Display Material Document 4900000003: Overview
? Details from Item Material Accounting Documents...
Posting Date 3n. 01. 2鮢鮥 Name TANGCA
Items
It ea
Quantity EUn Material Pint
BUn Material De.ion
PC EDI_R_1
edison test rw 2
PC EDI_RW_1 ,
edison test rw 2
PC EDI_R_2 POOl 0003 311
edison test rw 2
PC EDI_RW_2 POOl 0002 311
edison test rw 2
s


 做一次confirmation - 让其反冲 - 这里使用assembly backflush



Machine generated alternative text:
REM Confirmation - Transaction Variant: None
121 Post with Correction Details
U Scrap d!扗ocuments Doc-Specific Cancellation B Doc-Neutral Reversal
eij Initial Screen
Confirmation Type
? Assembly backflush
! Component backflush
Activity backflush
Yield Confirm.
Conf. Qty
j 2,000 1
Unit of Meas.
Posting Header
Posting Date
Document Date
Doc,Header Text
R17. 01. 2017?
07. 01. 2017
..MVe-to-SzoEWl擬ake-to-order Vproduction by Lot
To location
RP backflush
To batch
Reporting Point
LED/BBD
CoIl. Entry
o
RP Stocks
Selection Data
Planned order
Production line
Revision Level
Planning ID
Material
Plant
Planning plant
edi_fg_1
??
Production Version
Date of Manufacture
Ioooi


 


Machine generated alternative text:
O Argument POOl not contained in table T437D


OSP4


Machine generated alternative text:
change View 揇istribution Function for the Planning Table? O
? rawans fl豐5S
Flit laiTe 1. 1Key Dlstrb. 
POOl 縈i ai?i SAPO6O a


 


Machine generated alternative text:
O No GR with backflush in case of reporting point logic w. autom. GR option


  • 因为我们REM Profile定义了RP mandatory，及auto GR


Machine generated alternative text:
REM Confirmation - Transaction Variant: None
1? Post with Correction Details
tJ Scrap b扗ocuments tDoc-Specific Cancellation 13 Doc,-Neutral Reversal
eij Initial Screen
Confirmation Type
! Assembly backflush
C? Component backflush
C Activity backflush
Yield Confirm.
Conf. Qty
Unit of Meas.
J
Posting Header
FC Posting Date
Document Date
Doc.Header Text
07. 01. 2017
rat:. oi. 201L
Make-to-Stock
Make-to-Order
Production by Lot
Selection Data
Planned order
Production line
慐D I_1
Revision Level
Planning ID
Material
EDI_FCj
edison test FG 1
Plant
F001
Production Version
0001
Planning plant
FOOl
Date of Manufacture
To location
100011
To batch
I
IIRP backfiush
Reporting Point
0010
SLED/BBD
Coil. Entry
o
RP Stocks


 


Machine generated alternative text:
REM Confirmation - Transaction Variant: None
Goods Receipt Quanti 2 ! PC Yield Confirm.
Material EDI_FC_l edison test FG 1
Plant Production Version ?001
Materia? Des... Quantity E... Plant Sto... Supply Area Batch Item 0.. 0.. P D M... S Sales Ord. Sales ... WES Elem.
EDI_RW_1 ediso...4 PC P001 0001 0010 0 0 H 261 0
EDI_R!_2 ediso...8 PC P001 0002 0020 0 0 H 261 0


Save



查看mateial doc:


Machine generated alternative text:
I ?i Display Material Document 4900000004: Overview
Details from Item Material Accounting Documents...
Posting Date O7. 01. 2017U? Name TANCCA
Items
F It em Quantity FUn Material Pint SLoc Order C
Re 1vT S S
12
2 4
38


 


再看MD04


Machine generated alternative text:
Stock/Re qufrements List as of 10:18 his
Show Overview Tree Ei A Q] 
Material FDT FC 1 edison test F6 1
Plant FOOl MRP type Lii Material Type FERT Unit [
A.. Date MRP el... MRP element data Reschedulin... E.. Receipt/Reqmt Available Qty ro...
jJ07. 01. 2017 Stock 2
j09. 01. 2017 IndReq VSF 60? 58?
jio. 01. 2017 IndReq VSF 60? 118?
jii. 01. 2017 PIdOrd 0000005139/STCK* 06 10 108?
ji1.0i.2017IndReq VSF .. 168?
ji2. 01. 2017 P1d0c?005140/RS * 09. 01. 2017 0 88?00
[ji2. 01. 2017 IndReq VSF 60? 148?
j13. 01. 2017 PIdOrd 0000005141/RS * 10. 01. 2017 10 80 68? 0001
ji3. 01. 2017 IndReq VSF 60? 128?
J18.01.2017 > End of Planning Tim...
ji8. 01. 2017 PIdOrd 0000005132/RS 12. 01. 2017 30 60 68? 0001
I_ - -.. -, , - ??fl-- w- - - - -? -


 


Machine generated alternative text:
Stock/Requirements List as of 10:19 his
Show Overview Tree L Si i$
Material
EDI RW 1
edison
test rw 2
Plant P001 MRP type 
Material Type 逹II Unit
A.. Date MRP el...
MRP element data Reschedulin...
E..
01. 2017 Stock
12. 01. 2017 DepReq
EDI_FC_1
ij13. 01. 2017 PIdOrd
0000005137/STPO
500
1. 436
14. 01. 2017 DepReq
EDI_FG_1
160?
1. 276
0001
18. 01. 2017 DepReq
EDI_FC_1
120?
1. 156
0001
ij18. 01. 2017 DepReq
EDI_FC_1
120?
1. 036
0001
18. 01. 2017 DepReq
EDI_FC_1
120?
916
0001
18. 01. 2017 DepReq
EDI_FC_1
80?
836
0001


同时看一下成本收集器

Machine generated alternative text:
Display Product Cost Collector
D c2 r ii_i 慾
4jj4][ ][j]
Product Cost Collectors
POOl
_____ 1 EDI_FG_1
e ? 1? REM production PV
Selection
Material
Plant
r
IEDI Ft 1
梡
Created by
Created on
Last changed by
Changed on
TANG CAN
U!!J REL CNF GMPS PDLV PRC SETC
L_____
Pool Wh guanggu
De.ion
Company Code
Material
Order Type
Order
External order no.
Functional Area
REM production PV
COOl edison company
FDIJG_1
RMO1
700000
Product cost collector
TANG CAN
TANCCA
07. 01. 2017
TANOCA
07. 01. 2017
edison test FG 1
Cost Estimate J Settlement Rule
System status
Orders/PV
Costs



  • 原材料：10*4 + 15*8 = 160 160
  • 成品：2*100 = 200


来自 “ ITPUB博客 ” ，链接：https://blog.itpub.net/17144169/viewspace-2137808/ ，如需转载，请注明出处，否则将追究法律责任。

0
0
上一篇： 【Planning】Planning in PI - Process Industry
下一篇： 【Planning】Capacity planning
请登录后发表评论 登录
全部评论
edison_tc

注册时间：2009-07-18

  • 博文量
    64
  • 访问量
    227839

最新文章

支持我们 作者招募 用户协议 FAQ Contact Us

北京盛拓优讯信息技术有限公司. 版权所有  京ICP备16024965号-8 北京市公安局海淀分局网监中心备案编号：11010802021510 niuxiaotong@pcpop.com 17352615567 未成年人举报专区

广播电视节目制作经营许可证(京) 字第1234号 中国互联网协会会员

违法和不良信息举报电话:18101376593