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【Planning】Co-product, By-product

原创 ERP 作者：edison_tc 时间：2017-01-02 22:55:59 0 删除 编辑

Purpose

在生产过程中， 特别是在PP-PI行业中，由于外部条件的变化，很容易生产co-和by- product.

连同Main product一同生产的主要有：

  • CO-product: 具有完整价值
  • By-product：具有次要或低廉的价值
  • Wasted product: 0 value;

Content:

Scenario:


Machine generated alternative text:
CO Product
By product


CO-Product

Machine generated alternative text:
[ j Create Material 84960001 (Finished product)
RJ Additional Data Org. Levels c莍歩 Check Screen Data 5
MRP 1 MRP 2 MRP 3 MRP 4 J ?Forecasting fr?wo...{fj WW
Material 84960001 CO Product of 84960000
Plant U01 CAPE GIRARDEAU-PLANT-PG PAPER
Procurement
Procurement type [il Batch entry
Special procurement pl Prod. stor. location
Quota arr. usage Fil Default suppiy area
Backflush Storage bc. for EP
JI ed. Stock determ. group [ ]
戰 Co-product ? [ Joint production ]
fl遳lk Materia? Vend, material class ____________________
Scheduling ______ ______
In-house production T days Planned Delii. Time days

  • 必须在物料主数据中，勾选co-product indicator
  • 可以事先在joint production中建立不同的settlement rule, 对每一个settlement rule可以定义其与Main product的成本分摊比例；否则在order level，需要手动地去建立。


By-product

Machine generated alternative text:
??棗? - -棗?-? ? - ? ?-棗
? AdditionaI Data Org. Levels ? Check Screen Data 
Costing 1 Costing 2 ______ W W 
Material [i4960002 By product of 84960000
Plant U017? CAPE GIRARDEAU-PLANT-PG PAPER
Standard cost estimate
Cost estimate Future Current Previous

  • 不需要做任何特殊操作。

BOM

Machine generated alternative text:
Create material 80M: General Item Overview
?ubitems New Entries fl U Header VaIidty
Material Num 84960000 慍C 1210/12 FROSTY800697 ASH
Plant U017! CAPE GIRARDEAU-PLANT-PG PAPER
Aternative 80M ?
Document General
Item ICt Component Component de.ion Quantity Un A... SIs Valid From Valid to Change No. P... S
0010 L 84960001 CO Product of 84960000 10? CS I 11/30/2016 12/31/9999
flJ0020 L 84960002 By product of 84960000 慍S Ej El 11/30/2016 12/31/ 9999
H 0030 L
0040 L

  • Co-product与by-product需求数量为负。


其中CO product：

Machine generated alternative text:
Material Num 84960000 CC 1210/12 FROSTY 800697 ASH
Plant U017 CAPE GIRARDEAU-PLANT-PG PAPER
Alternati,e BOM E2
Basic Data Status/Lng Text Customer fields Administr. Document Assc
BOM item
F 1
Item Number 00101
L J
Component 84960001 CO Product of 84960000
Item Category L Stock item
Item ID
Sort String
Quantity Data
Quantity 10? ________ E]Fcxed quantity
Operation scrap in % ______ Net ID Component scrap (%)
G ______ MRP Data
11 Co梡roduct Recurs. allowed Lead-time offset
Altltem roup Oper. LT offset
Distribution key
Reference point Explosion type

 


PV：我们创建一个PV让其select到上面定义的bom

Machine generated alternative text:
Production Version: Mass Processing
Selection Conditions _______ [? Maintain Production Version: Detad Screen ? F9
Plant uor1 CAPE GIRAR a
Plant 11017 CAPE GIRARDEAU-PLANT-PG PAPER
w.
Material No
Material Num 184960000 I CC121O/12FROSTY800G97ASH ___________
Production Version ?004? test PV4 _j] [? Check j
MRP Controller
Key date
Production Version
Production line
Lock Not locked ? Assigned Change No.
From lot size I To lot size CS
Production versions ?
Valid from 11/30/2016 Valid to 12/31/9999?
Plant Material Pr... Text .. At... B... Ap... Detailed... Gr... Type OB ref. maten
U017 84960000 0001 test PV ED 1 50000550 1 2 Mafl. 
HUO17 84960000 0002 test PV2 Task lists
________ ED 1 50000551 ! 2 Ma... 
_______ j ED 1 50000551g 2 Ma
U017 84960000 0003 test PV3 Task List Type Group Group Counter Check stat
Detaded planning 2 Master Recipe H50000S51? 2
e
U017 84960000 0004 testPV4
Rate-based planning
11017
Rough-Cut Planning
11017
11017 w
Bill of Material ________________
11017 ________________ e
r 梚-
11017 Alternative BOM E21lJ BOM Usage w?
L..L
11017 Apportionment Struct e
11017 e
11017 Repetitive Manufacturing w
11017 REM allowed Production line Planning ID e
11017 e
11017 Other Data e
11017 Other header mat. Issue stor. location C
11017 Distribution Key Receiv. location C
U017
OB Reference Maten Default supply area
a
e

Process order:

Machine generated alternative text:
Create Process Order: Header - Master Data
P) 2 Ii] ( Material Capacity 荍WM Material Staging Operations ?oMaterials )xSteps
Process Order %0000?00001 [jj FMultipIe Items Type ?piol?
Material i4960000 慍C 1210/12 FROSTY800697 ASH Plant U017?
Status CRTD BCRQ MACM SETC SETM
General Data Assignment Goods Recpt Control Dates/Qties MasterData Administr. Customer Scre
Production Version _____
Production Vers. ?
Explosion Date 11/30/2016
Master Recipe
Recipe Group ________ Recipe 2 Usage
Change Number Valid ftom 08/01/2016 Planner Group
Bdlof Material
Bill of Material c00 5936 Alternative E2
Change Number ! Valid ifom 11/30/2016 Status
Resource Network
Resource Network
Plant


提示需要settlement rule: 这是与cost计算相关, 因为我们在前面的M-M-R中joint management中没有定义；

Machine generated alternative text:
Maintain Settlement Rule: Overview
ice no. Se... No. S... F韔... From... To ... To Fi... First Used Last Used
PER 1 0 0
PER 2 0 0
Order %谮谮?00001 CC 121?12 FROSTY SUU?? ASH
Actual settlement
Distribution rules
Cat Settlement Receiver Receiver Short Text
OIT %00000000001 0001 000000000084960000
OIT %00000000001 0002 000000000084960001
I I I I I


最后save:

<img width="576" height="251" alt="Machine generated alternative text: [ 4] Display Process Orden Header - General Data 鏹1 [] (9


  • 有co-product的，会有multiple items indicator

Machine generated alternative text:&#10;I 1 Display Process Orden Material List&#10;fI Q! El S Material Capacity 荍WM Material Staging&#10;Operations J Mate riais&#10;Process Order&#10;Material&#10;900007566&#10;84960000&#10;CC 1210/12 FROSTY 800697 ASH&#10;Type fill&#10;Plant U01&#10;Material List&#10;P... Supe... Item Material&#10;j 0010 0000 84960000&#10;j 0010 0010 84960001&#10;R3 0010 0020 49600C4&#10;Requirement quantity Unit... It... R... Stor... Batch&#10;100桟S L&#10;1,000桟S L&#10;500-CS L X&#10;Bul... P... B.. A... It... Plant Ope... Cha... Lon&#10;U017 0020&#10;11017 0020&#10;X E 11017 0020&#10;I I I I I I

  • 同时material list中可以显示完整的物料信息，其中main product与co-product会有co-product的标识


此时GR，可以发现，CO product与Main product是一样的，都是101收货；同时带出：

Machine generated alternative text:&#10;慽toi GoodsReceipt RO8Order&#10;GR goods receipt&#10;My Documents&#10;Purchase Oroers&#10;Blank&#10;慥 flrelnrc&#10;? 900006581&#10;? 900006564&#10;? 900006563&#10;? 900006071&#10;? 900006061&#10;900003081&#10;?V Reservations&#10;? Blank&#10;Material Documents&#10;? 4900152071&#10;? 5000043823&#10;5000043817&#10;? 5000043816&#10;? 5000043780&#10;? 5000043779&#10;? 5000043778 E&#10;? 4900152069&#10;? 4900152066&#10;? 4900151358 [J&#10;慥 Held Data&#10;? Blank&#10;Material&#10;Delete jjE Contents J &#10;Valuation ... M... D Stock Type&#10;loi + Unrestrict.,,&#10;Material Group&#10;慒IN PROD&#10;CC 1210/12 FROSTY 8苘697 ASH 84960000&#10;L?JL!J&#10;Lin e

若收货50 main product

Machine generated alternative text:&#10;A04 Display 憊J R02 Material Docu... ? r5oooo4396鹯 120161&#10;General % 慏oc. info&#10;Document Date 11/30/20161 Delivery Note&#10;Posting Date 07/30/2016 Doc.Header Text&#10;n Li Individual Slip ? GR/GI Slip No.&#10;Line !Mat. Short Text Qty in UnE E... SLoc Order Bu... Profit Center Batch Valuation ... M... D&#10;j 1 ]CC 1210/12 FROSTY 800697 ASH 50 CS 900007566 U017 99990000 0000020773 101 +&#10;I&#10;JL&#10;Material t? ant1ty Where Order Data YBat& Ji? Account Assignment&#10;Movement Type GR for order Stock type Unrestricted use ?

再看process order

Machine generated alternative text:&#10;[ 4 Display Process Order: Header - General Data&#10;fi 9 Ma* I Cap0 Operations ?aMaterials XStep&#10;Process Order 900007566 JMutpie Items Type P101&#10;Material 84960000 1CC 1210/12 FROSTY800697 ASH Plant 13017&#10;Status REL PRC CSER BCRQ GMPS MACM PDLV SETCt [fl]&#10;enerai Data ?慉ssignmeni?鉺 Rej抰r[1?es/Qties MasterData 1擜dministr.&#10;Quantities _____________ _______&#10;Total Qty loo Short/Exc. Rec. 0&#10;Delivered&#10;Dates/Times _______&#10;Basic Dates Scheduled Confirmed&#10;End 12/21/2016 00:00:00? 12/20/2016 24:00:00 07/30/2016

还可以收货：

Machine generated alternative text:&#10;receipt uraer uuuu?oo - LillY iiIIVLY&#10;Hold Check Post LU Help&#10;AOl Goods Receipt ROB Order e GR goods receipt&#10;Document Date 111130/20161 Delivery Note&#10;Posting Date r11130/2016? Doc.Header Text r&#10;C 1 Individual Slip e? GR/GI Slip No.&#10;Line Mat. Short Text oj Qty in UnE E... S.. SLoc Batch Valuation ... M... D Stock Type Pint S...&#10;[ 1 ICC 1210/12 FROSTY B00697 ASH III 50 CS 101 + Unrestrict... C CAPE GIRAR...&#10;j 2 lCOProductofB4960000 1,000 CS 101+ Unrestrict... eppEGIRAR&#10;4 &#10;ENWE Delete jL Contents&#10;Movement Type fl GR for order Stock type Unrestricted use&#10;Plant CAPE GIRARDEAU-PLANT-PG PAPER U011&#10;Storage Location


  • Main product与co-product互相并不影响


而by-product呢？收货使用531

Machine generated alternative text:&#10;neceipt viner - LAN ira?&#10;O Hold IijHelp&#10;Doc.Header Text&#10;I 1P Movement Type (Inventory Management) 369 Entries L&#10;tricted梪se stock&#10;ii. t. to unrestr. sales order stock&#10;531 Q Receipt of by-product into unrestricted project&#10;532 Receipt of by梡roduct into unrestricted梪se stock ? reversal&#10;532 E Receipt of by梡roduct into unrestr. sales order - reversal&#10;1 AOl Goods Receipt el 慠iO Other el Init.entry of stBal.&#10;Document Date ul1/3o/2o16 Material Slip&#10;Posting Date 11/30/20161&#10;1 Individual Slip e] GR/GI Slip No.&#10;I inn t.Ai+ Chn.+ Tn+ flit fl+, 縩 lint&#10;HvT S Text&#10;t Cl nr D,*rk


Machine generated alternative text:&#10;AOl Goods Receipt RiO Other Receipt by-product E奿?H&#10;Document Date 11/3O/2O16 Material Slip&#10;Posting Date 07/30/2O16 Doc.Header Text&#10;I llndividual Slip 揮 GR/GI Slip No.&#10;Line Mat. Short Text OK Qty in UnE E... S.. SLoc Order Batch Valuation ... M... D Stock Type&#10;[ 1 jay product of 84960000 j 300 CS 531 + Unrestrict.,.&#10;4 &#10;[j[j Delete [E Contents j&#10;r&#10;JjjJ ?iItem OK Line


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