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【Planning】APO - Lot size in PDS

原创 ERP 作者:edison_tc 时间:2017-04-24 15:30:09 0 删除 编辑

Purpose:

we need to monitor the "lot size" influence in planning run from PDS.


Content:


R3:


Machine generated alternative text:
Production Version: Mass Processing
Selection Conditions
Plant
Material No
MRP Controller
Key date
Production line
R3o17J CAPE GIRARDEAU PLANT
84960000
Detailed ping
Rate-based ping
Rough-Cut Ping
Task List Type Group
e
w
Production versions
Plant Material
Pr... Text
Lock
M. P.. C.. Te... Check date
Valid from
Valid to From lot
size To lot
size U...
Alt...
B... Ap... Detailed...
Gr...
Type
OB ref. material
EIUO17 84960000
H U017 84960000
UO174960000
U017
000ltestPV
0002 test PV2
慾lD3testPV3
No...
No...
No...
No...
w
w
w
w
cXJJ 08/10/2016
aDOO8/10/2016
c0J08/1O/2016
08/01/2016
08/01/2016
08/01/2016
08/01/2017
08/01/2017
08/01/2017
100
200
99CS
199C5
9,999,999CS
ED
ED
ED
1
1
1
50000550
500005511
500005512
1 2 Ma...
2 Ma...
2 Ma...
w
w
w
w


 APO

Machine generated alternative text:
Display Production Data Structure
AJ[j J[] U1
Details Product Ping Loc. Prod. Loc. Source of Supply
Et t 84960000 U017 000000000084960000U0170001
84960000 U017 000000000084960000U0 170002
Max. LS Un Usage
S  SNP (Supply Network Planning)/CTM (CTM Pt
S testP
SNP (Supply Network Planning)/CTM (CTM Pt


 

Now

No LSK maintained in product master

Machine generated alternative text:
Planning Book: [Live] PGXXGLSNPOO3-GLOBAL DRP PLANNING BOOK/ UNCON WE
Selected Objects
Product Type
84960000 ft
84963128 ij
Location
U017
U017
1EE1LE1?_4] b EJ!dVDesign 11Graphic  100% 4]  ][ 4j[ 4]jjJ
Unit 10.08.20 11.08.20 12.08.20 13.08.20 14.08.20
Product Short Desc
CC 1210/12 FROST
BOUNTY 24/9VALI
I b
W 33.20
Forecast
CS
10
Sales Order
CS
DistrDernand (Planned)
CS
DistrDemand (TLB Confirmed)
CS
In Transit Correction
CS
Dependent Demand
CS
Substitution Demand (Planned)
CS
?Total Demand UNCON
CS
10
DistrReceipt (Planned)
CS




Run Heu.


Machine generated alternative text:
Planning Book: [LiveJ PGXXGLSNPOO3-GLOBAL DRP PLANNING BOOK! UNCON WE
i 41Li 1[ 4]JLj[ 4?  [J[VDesign JuGraphic JI [jj 100% 4I[jI [J[J[,JU jj[jJ[,J[1 4jj 4j1 LII JI [4H
Unit 10.08.20 11.08.20, 12.09.20 13.08.20 14.08.20,,
[ 
Production (Planned)
n...A. .-i-;.... fr....c.......A
]  [][ J[  []
Destination / Source Start D.,, Start Ti End Da End Ti? Characteristics Source
U017 14.08.,,, 00:00:00 14.08.,,, 23:59:,,, U017
Selected Objects
Product Type
84960000 thU
84963128 thU
Location
U017
U017
Product Short Desc
CC 1210/12 FROST
BOUNTY 24/9VALL
I 
Substitution Demand (Planned) CS
?Total Demand UNCON CS
Forecast
CS
10
Sales Order
CS
DistrDemand (Planned)
CS
DistrDemand (TLB Confirmed)
CS
In Transit Correction
CS
Dependent Demand
CS
DistrReceipt (Planned) CS
o? Selection profile
CC5595
. ? ED_FAMCARE_SNP_R3
. ? ZFC_R3_TO_APO_DRP_MARK_01
. 訨EAN1
. ? ED-REORDER DATE
. ? ED_FC_PROTOTYPE1
W 33.2016 W 34.2016 W 35.2016 W 36.2016 W 37.2016 W 38.2016 W 39.
In Transit
CS
DistrReceipt (TLB Confirmed)
CS
CS
10
nr
In
Destination L cation Source of Supply
U017 000000000084960000U0170001
PPM/PDS De.ion Pla /PDS MTr
S test PV 000


 


==> 正确地选择PV 1


 


 


If the F/C is more than 99


Machine generated alternative text:
PInd md. Reqmts Change: Planning Table
PIannin start 08/10/2016 PLanninQ End 09/14/2017
Table Items Sched. Lines
Material ... PInt V A BU 08/10/2... 08/11/2... 08/12/2... 08/13/2./2.O5/2... 0E
?4960OO0 慖7 00 11CS
U017 00


 


Run Heu.


Machine generated alternative text:
O r[, 84960000 Location: U017 ?
I


 


Machine generated alternative text:
O No PPM/PDS has been maintained for product 84960000, bc. U017, vers. 000, date 24.07.20 16


 


Machine generated alternative text:
No PPM/PDS has been maintained for product 84960000, bc. U017, vers. 000, date
24.07.2016
Message no /SAPAPQ/SNPO62
Diagnosis
A production product model has not been maintained for the product in the location for the version for the given time.


 


check一下


Machine generated alternative text:
Display Production Data Structure
Details Product Ping Loc. Prod. Loc. Source of Supply PDS Usage Explosion Plan Explosion Roi a
84960000 U017 000000000084960000U0170001 S test PV SNP (Supply Network Planning)/CTM (CTM Planning) Production Data Structure Generated from R/3 Rec ..
EL  II
Components Operations Activities
EL [j Details Operation Valid From Valid .. Operation Desc.
Q 002000000002 lead scheduling 2
Activities
EL  4][ [1?
Details Activity Number Act.Ty? Operation Setup Act. Setup G/K Descrip Setup Grp Scrap C Overlap Min. Send-Ahead Time-Dep.
Q 002000000002P Produce 002000000002 0,0000
Modes Components
41 L1[ J[ 4J[ 1
Details Mode Activity Resource Dur. ( Dur. (F) it ShortBreak Costs (V) Time-Dep. Prod.Shift Mode Prio. Overlap
1 002000000002P WGTO1_U017_001 21 D Y O O A


Fix 21天。。。所以08/14requirement date,需要从07/24开始。因为:


  • SNP总是使用fixed duration


Machine generated alternative text:
Unlike PPDS planning (time-continuous planning), the least time bucket in SNP planning (bucket
oriented planning) is a day, not seconds. Which is why the duration of individual activities in SNP PDS
are planned in days only J. in SNP is based on the fixed duraii&Jta FTfl!1WJ and not 
_____ Ifa plan contains 3 activities each with fixed duration of 1 day, then
the SNP planned order will have duration of 3 days.
frn order quantity[,licapacity load.
On the other hand in PPDS, the duration of an acitivity is calculated based on the resource load that
generates the order quanitity. which means larger the qty to be produced, the longer the duration of the
activity.


  • 然后这里因为有lot-size,最小是100,而recipe中是5 hour/1cs。所以, 100*5/1 = 500 . 500/24=20.8333 故是21天。。。


 


如果将F/C改为08/24


Machine generated alternative text:
Pind md. Reqmts Change: Planning Table
Planning start 08/10/2016 Planning End 09/14/2017
, 1 .
Table Items j Sched. Lines
- r
F MaterI ... V A BU 08/22/2... 08/23/2.( 08/24/2...
?4960OO0 7 00 ICS
U017 00
08/26/2...


 


run Heu.


Machine generated alternative text:
Planning Book: [LiveJ PGXXGLSNPOO3-GLOBAL DRP PLANNING BOOK/ UNCON WE
bi::: Ib
? Selection profile
CC5595
. ? ED_FAMCARE_SNP_R3
. ? ZFC_R3_TO_APO_DRP_MARK_01
. 訨EAN1
. ? ED-REORDER DATE
. ? ED_FC_PROTOTYPE1
Source
U017
Destination Locatio ource of Supply
U017 00084960000U0170002
PPM/PDS De.ion /PDS Ml
S test PV2 000...
Selected Objects
Product Type
84960000 
84963128 r:22J
Location
U017
U017
Product Short Desc
CC 1210/12 FROST
BOUNTY 24/9VAII
[   b J[VDesign j[uGraphic j[ 100%  LtIllIjLlIO llI1L 1I t [  L1
Unit 10.08.20 11.08.20 12.08.20 13.08.20. 14.08.2O
Substitution Demand (Planned) CS
?Total Demand UNCON CS _________ _________ .
DistrReceipt (Planned) CS
Forecast
CS
110
Sales Order
CS
DistrDemand (Planned)
CS
DistrDemand (TLB Confirmed)
CS
In Transit Correction
CS
Dependent Demand
CS
W 33.2016 W 34.2016 W 35.20 16 W 36.2016 W 31.2016 W 38.2016 W 39.2016 i
In Transit
DistrReceipt (TLB Confirmed) CS
CS
n.-.-.A. .-.o-;-... f r.....-.-.,..Ai rr
Production (Planned) CS
110
1I[ 1[I# 
Destination / Sourcime End Date
UD 17 4.08.2016 00:00:00 24.08.2016
lin
I I I
r
I


==> 正确地选择PV 2


 测试下product master下的Lot-size


Fix lot size:


Machine generated alternative text:
Change Product 84960000 for Location U017
Product i4960000 Base Unit
Prod. De.. CC 1210/12 FROSTY 800697 ASH
Location 1U017 CAPE GIRARDEAU PLANT
c{扴torage - CIATP - JSNP 1 甋NP 2 瓺emand 甃ot Size 甈P/DS
Lot Size Profile and Days? Supply Profile
Lot Size/DS Profile Lot Size Unit
Procedure Quantity and Date Determination
Procedure
Lot-for-Lot H Lot Size Always D UnderdE
(慒Exed Lot Size i歰,oool Last Lot Exact
fl Periodic Peno  Number of Periods
Planning Calendar
Lot Size Strategy H Start of Lot Size Grouping
C扲eorderPoint Reord.PntMthd Reorder Days? Supply


 


Machine generated alternative text:
Planning Book: [Live] PGXXGLSNPOO3-GLOBAL DRP PLANNING BOOK/ IJNCON WE
a餭aQ
[&ll4Nr J1 111[ 
Selected Objects
Product Type
84960000 ftj
84963128 1h!]
I 
o7 Selection profile
CC5595
. ? ED_FAMCARE_SNP_R3
. ? ZFCJU_TO_APO_DRP_MARKJJ1
. 訨EAN1
. ? ED-REORDER DATE
. ? ED_FC_PROTOTYPE1
Destination Location Supply Source
U017 00000000008..
Location
U017
U017
Product Short Desc
CC 1210/12 FROST
BOUNTY 24/WALL
JDesign [JjGraphic JI J[
P
lOO%Z]EJI E11I1[U JJE? 1[I A] FII 4]J
Unit 10.08.20 11.08.20 12.08.20 13.08.20 14.08.20 W 33.2016 W 34.2016 W 35.2016 W 36.201
Sales Order
CS
DistrDemand (Planned)
CS
DistrDemand (TLB Confirmed)
CS
In Transit Correction
CS
110
Dependent Demand
CS
Substitution Demand (Planned)
CS
ETotal Demand UNCON
CS
DistrReceipt (Planned)
CS
DistrReceipt (TLB Confirmed)
CS
In Transit
CS
Production (Planned)
Production (Confirmed)
CS
CS
昹%)
n. jj..,  I .4-... re? I I
Ib
[]
Category De. Product Destination / Source Start D.. Start Tk.. End Da?. End T.. Characteristics Source
SNP: Planned order 84960000 U017 04.08. 00:00:00 24.08. 23:59: U017
-r


 


Minimum lot-size


Machine generated alternative text:
Lot Size/DS Profile
Procedure Quantity and Date Determination
Procedure
(i? Lot-for-Lot flLot Size /


Machine generated alternative text:
Procedure Quantity and Date Determination
Quantity Determination
Minimum Lot Size 120, 000 Assembly Scrap (%)
Maximum Lot Size Rounding Value
Rounding Profile


 


Machine generated alternative text:
Planning Book: [Live] PGXXGLSNPOO3-GLOBAL DRP PLANNING BOOK/ UNCON WE
Selected Objects
Product Type
84960000 
84963128 ij
II
? Selection prof抎e
CC5595
. ? ED_FAMCARE_SNP_R3
. ? ZFC_R3_TO_APO_DRP_MARK_01
訨EAN1
. ? ED-REORDER DATE
. ? ED_FC_PROTOTYPE1
Location
U017
U017
Product Short Desc
CC 1210/12 FROST
BOUNTY 24/9VALL
11I? 4J[ 慽1F1 J1IE  ][VDesiqn I[uGraphic j [ 100%  ff1L1L 4j[I H Li 4] Rl
Unit 10.08.20 11.08.20 12.08.20 13.08.20 14.08.20
W 33.2016 W 34.2016 W 3
Forecast
CS
110
Sales Order
CS
DistrDemand (Planned)
CS
DistrDemand (TLB Confirmed)
CS
In Transit Correction
CS
Depend ent Demand
CS
Substitution Demand (Planned)
CS
EtTotal Demand UNCON
CS
110
DistrReceipt (Planned)
CS
DistrReceipt (TLB Confirmed)
CS
In Transit
CS
Production (Planned)
Production (Confirmed)
Quality Inspection Lots
CS
CS
CS
(
r?
?
Substitution Receipt (Planned)
CS
?tTotal Receipts UNCON CS
120

 


Rounding value


Machine generated alternative text:
?慡torage ? JATP iSNP 1 甋NP 2 谼emand 豅ot Sze 甈P/DS
Lot Size Profile and Days? Supply Profile
Lot Size/DS Profile Lot Size Unit
Procedure Quantity and Date Determination
Quantity Determination
Minimum Lot Size 120,000 Assembly Scrap (%)
Maximum Lot Size ? Rounding Value
Rounding Profile


 


Machine generated alternative text:
SNP Heuristk: Application Log
Date/Time/User Nu...
w Q 10.08.2016 04:52:49 CC5595 11
Q Settings 3
Q Input Parameters 1
D Customizing Settings 1
D Active BAdI Implementations 1
D Planning Results 8
D Performance 3
D Statistics 4
D Location Products 1
___ ][J[3i4] ?SjS [][ Aj[I 1t t  昽[jJjo iij
T. Message Text
E1 Input parameters
D Customizing settings
D Active BAdI implementations
D Start of application: 10.08.2016 04:52:49
D End of application: 10.08.2016 04:52:49
D Runti h
otal number of demands: O
D Total number of planned orders: O
tal number of stock transfers: O
D Total num e su stitution orders: O
D Total number of location products: 1 (1 distinct)


==> 居然no order 产生: 这是因为rounding value200,而我们lot-size是只到199.。。


修改rounding value

Machine generated alternative text:
Lot Size/DS Profile Lot Size Unit
Procedure Quantity and Date Determination
Quantity Determination
Minimum Lot Size 120,000 Assembly Scrap (%)
Max頼um Lot Size Rounding VaIu
Rounding Profile 


Machine generated alternative text:
Planning Book: [LiveJ PGXXGLSNPOO3-GLOBAL DRP PLANNING BOOK/ UNCON WE
Selected Objects
Product Type
84960000 ft
84963128 ij
4 b
? Selection profile
CC5595
. ? ED_FAMCARE_SNP_R3
e  ZFC_R3_TO_APO_DRP_MARK_01
. 鬔EAN1
. ? ED-REORDER DATE
. ? ED_FC_PROTOTYPE1
Location
U017
U017
Product Short Desc
CC 1210/12 FROST
BOUNTY 24/9VALI
慖I1iRJ 1I?? IEJE1f   b fDesign !Graphic I 11L 100% JE1 LHiL1[ _J ii?i[E1[ 1 [ I Rl
Unit 10.08.20 11.08.20 12.08.20 I 13.08.20 14.08.20
W 33.2016 W 34.2016 W 35.201f
Forecast
CS
110
Sales Order
CS
DistrDernand (Planned)
CS
DistrDemand (TLB Confirmed)
CS
In Transit Correction
CS
Dependent Demand
CS
Substitution Demand (Planned)
CS
?TotaI Demand UNCON
CS
110
DistrReceipt (Planned)
CS
DistrReceipt (TLB Confirmed)
CS
In Transit
CS
Production (Planned)
CS
Production (Confirmed)
CS
150
Quality Inspection Lots
CS
Substitution Receipt (Planned)
CS
?TotaI Receipts UNCON
CS
150
Stock on Hand
CS
flrnin,+nrl Tngnntnn, I rc
lfl Ar


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