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【Planning】Planning in PI - Process Industry

原创 ERP 作者:edison_tc 时间:2017-04-18 20:22:36 0 删除 编辑

Purpose

PI行业例如化工、食品等流程制造。其实现在服务的客户就是PI。

它同discrete producton相比,在mastr data, transaction data, customizing上都有诸多区别,例如resource, master/control recipe, process order等。

其中process order的主要例点有:

  • Operation:描述了different steps in the production; more detail of the operation,是定义在phase中;一个resource赋给operation;该Operation相关的Phases就全部具有该resource; processing sequences of the phases是使用relationship来定义的;


  • Material list: 描述了component representing the materials entering and leaving the production process,以及那些temporarily existing material; 他也定义了assignment of the material assigned to phase.
  • Phase用来scheduling, determining capacity requirement and costing. The date and capacity requirement for operation就从phase中来。


  • Operation and phase可以再assign secondary resource; 然后相同的transaction可以executed for secondary resource as for phases. Secondary resouce可以也用在scheduling, capacity requirement cost等。
  • Control key: must be entered for both phase and secondary resource.定义了一个operation or phase怎样被treat such as process order, costing or capacity planning
  • Standard value key: such as execution time, for phase or secondary resource
  • Confirmation: are entered for phase and secondary resource (not for operation)
  • Data for process management:
    • Process instruction: structure data to transfer from process order to process control (PI sheet or PCS);assignPhase。它combine into "control recipe", which are then transferred to the "control recipe destination" definied for phase.
    • Xstep: (execution steps) maintain process instructions in the form of reusable modules that can be referenced.


Content:

Create Process order with PL order

Master data

BOM

Machine generated alternative text:
w
Material Num 496OOOO ?J 1210/12 FROSTY 800697 ASH
L__ J
Plant uoi1 CAPE GIRARDEAU-PLANT-PG PAPER
Alternative BOM 慐4
Material Document General
Item ICt Component Component descnption Quantity Un A... Sis Vaho From Valid to Cnange No. P... SortStrng Item ID Cng N
0010 L 84960001 CO Product of 84960000 1 CS 12/04/2016 12/31/9999 00000018
0020 L 84960002 Byproductof849?000 2 CS E 12/04/2016 12/31/9999 00000019

Recipe

Machine generated alternative text:
Change Master Recipe: Recipe
li I  frI 1 Uc
Recipe Group 50000551
Recipe [El CC 1210/12 FROSTY 800697 ASH
U0171 CAPE GIRARDEAU-PLANT-PG PAPER
Recipe header Operations f Materials F AdministratNfe data
Ops
Oper... P... Sup... De... Resource Con... L.. Stand... De.ion La... Rel... Cta... Ob... Base Qty Act.... 1st Std Value S... ActrvL.. 2nd Std Val... S... Actrvi... 3 Ljj
2212 L GTO1 P101 1CS a
0020 7? 0010 ZZ GTO1 P101  GTO1-activ X 1 1C5 H 1.000 H
0030 L Z_U017_1 P101 fl Li n 1CS
0040 7? 0030 ZUO171 P101 Zu017 1-activ X 1 fl 1C5 H 2.000 H 2
0050 X II 1CS
H J Eo Control Recipe Destination 3 Entries X 1 CS
2222 L? X 1CS
ooeo p CRD CRD De.ion 1CS
2222 XX BLANKET CPDGRC 2.0 X 1(3
0100 L P fidd1eware X 1CS
oiio p Z PlSheet X 1CS


MD04

Machine generated alternative text:
Stock/Requirements List as of 07:52 hrs
Show Overview Tree  妀  eij 
Material 496ooOO1 ji]1 CC 1210/12 FROSTy 6圹?7 ASH
Plant UO171 MRP type ii Material Type  慽歘_iE] I
A..Date MRP ... MRP element data Rescheduli... E.. Receipt/Reqmt Available Qty Scrap Pr...
[j12i?/2鷌i Stock 5? O
12/05/2016 IndReq VSF 150? 100? 0
12/23/2016 PlOrd. 1000126328/Stck loo O 10 0004

它的BOM item

Machine generated alternative text:
Stock/Requfrements List as of 08:03 .慽rs
Show Overview Tree L  e51 
[J Material 84960001 CO Product of 84960000
Plant [U0171 MRP type 慞D Material Type FERT Unit
1! A.. Date MRP ... MRP element data Rescheduli... E.. ReceiptjReqmt Available Qty
[j12/o4/2c16 stock U
12/04/2016 DepReq 84960000 111? 111?
12/06/2016 PlOrd. 1000126329/Stckl 12/04/2016 52 111 0
L J

Machine generated alternative text:
Stock/Requirements List as of 08:03 hrs
Show Overview Tree 1I  Qi 3 
A..Date MRP ... MRP element data
1i121?12鷌1 Stock
12/O4/2016 DepReq 84960000
12/06/2016 PlOrd. 1000126279/Stck
FERT1 Unit
[Pi Material
Plant
r84960002,
truoi7j
By product of 84960000
MRP type [i51 Material Type
I I
Rescheduli... E.. ReceiptjReqmt Available Qty
242? 242?
12/04/2016 52 242 0


header上的PL order

Machine generated alternative text:
LA Stock order 搼100012632i1 E Standard in-house ?
Material 4960000 Ul 1210/12 FROSTY 800697 ASH
Planning Plant UOl7 CAPE GIRARDEAU-PLANT-PG PAPER
Header Assignment Master Data
Quantities
Orderquantity 1110 Cs Scrap quantity lo
Dates/Times
Basic Dates Production Dates Other Dates
End 112/23/2016 100:00:001 Available forMRP 12/23/2016
Start 12/04/2016 hboo:oo沣l GRprocessingtime O
Opening ?2/04/2016
Other Data Firming
Production Plant U017
Storage Location
Production Version 0004
. n?
BOM Explosion Number
J JConversion

Machine generated alternative text:
Header Assignment / Master Data
Material master
In-house production O Tot. repl. lead time O
Lot size EX Planning calendar
Fixed lot size iooo Maximum stock level 0.000
Minimum Lot Size r跸oo Maximum Lot Size 0.000
Roundingvalue 0.000 Rounding Profile
Bill of material
Usage BOM status E
Alternative E4 Change Number
Explosion date 12/04/2016!

 


Convert to Process order - COR7

Machine generated alternative text:
b L] Cross-Application Components
Logistics
b D Materials Management
b  Sales and Distribution
b D Logistics Execution
b D Production
Production - Process
b D Master Data
b D SOP
b D Production Planning
b D MRP
i Process Order
Process Order
Create
CORi - With Material
CORO - Without Material
COR7 - With a Planned Order
r COR8 - With Planned Orders]
@ COR2 - Change
COR3 - Display
@ COR5 - Release

Machine generated alternative text:
Create Process Order: Initial Screen
Planned Order 100012632& Partial conversion
r 1
Process Order Type PIC ij1
.?
Process Order

Machine generated alternative text:
Create Process Order: Header - General Data
鏙1  Material Capacity L  Operations ?Materials exSteps
Process Order %00000000001 Type P101
Material 84960000 揅C 1210/12 FROSTY 800697 ASH Plant U0171
Status CRTD BCRQ MACM SETC LUi
A歫}erai Data  MasterData 1擜dminStr. Customer Screen - MPS Performance
Quantities ___________ ________
Total Qty r101  Short/Exc. Rec.
Scrap 慐d ? 1000 %
Delivered O
Dates/Times __________________________ ________________
Basic Dates Scheduled Confirmed
End [12/23/20161 00:00:01 12/22/2016 ?4:00:Odl
Start [12/13/20161 00:00:00? 20:00:00 00:00:001
Release
Scheduling _________ _____ Floats __________
Type 12 Backwards Sched. Margin Key
Reduction No reduction carried out Float before prod. Workdays
Note No scheduling note Float after product. Workdays
Priority Release period Workdays

Machine generated alternative text:
General Data d扐ssignment Goods Recpt Control Dates/Qties MasterData Adminis
Responsibility ______
MRP controller MRP CONTROLLER 1
Prodn Supervisor
Prod. Sched. Profile
Assignments
Planning plant 慤0171 MRP Area
Planned Order 1000126328 Profit Center Iioooo
Campaign Business Area U017
BOM Explosion Number Revision Level nl
Run Schedule Header Reservation 565629
Sequence number Inspection Lot ra
WBS Element Object Class PRODT
Sales Order
Sales order number

Machine generated alternative text:
General Data Assignment Goods Recpt Control Dates/Qties MasterData Adminis
Control
Stock Type 憀Unrestricted use
GR ProcessTime Workdays
Tolerances
Underdelivery
Overdelivery [J Unlimited Overdelrvery
Receipt ______________________
Stor. Location I Batch
Distribution F
Inbound Delivery
Goods recipient
Unloading Point

Machine generated alternative text:
General Data Assignment Goods Recpt Control Dates/Qties MasterData Adr
Order
Reference Order 慱lueletion rta?
Reservation/Purch. Req Immediately
Costing
Cstg Variant Planned PPP1 Actual Costing Variant PPP2
Costing Sheet PP桺C1 Overhead Key
Results Analysis Key O00OO2 Variance Key
Apportionment Struct. I
Planned Cost CaIc. 2 Determine Planned Costs When Saving
Functional Area
Scheduling


Machine generated alternative text:
General Data Assignment Goods Recpt Control Dates/Qties MasterData Adrr
Dates/Times
Refease Start End
Pbnned Order 12/23/2016?
L______ _____ ______ _____
Basic Dates 12,13,2016 00:00:00 ?2/23/2016 00:00:00
Scheduled 12/13/2O16 12/13/2016? 20:00:0& Fi2/22I20i6 ?4:00:001
Confirmed I ] ! 00:00:00 ! ? 00:00:00?
Total Commitment ?2/23/2016?
Actual finish date I
Quantities
Quantity Unit Scrap
Planned Order ?10 慍S 10
Order CS 10
Delivered ?
Committed Quantity P110


Machine generated alternative text:
General Data Assignment Goods Recpt Control Dates/Qties i扢asterData Administr
Production Version ____________
Production Vers. 0004]
Explosion Date 12/04/2O16
Master Recipe _______
r-
Recipe Group L000055LP Recipe 2 Usage
Change Number Valid from 108/01/2016] Planner Group
Bill of Material
Bill of Material 0OOO5936 Alternative E4 Usage
Change Number Valid from 112/04/2016] Status
Resource Network
Resource Network
Plant


Operation:


Machine generated alternative text:
Create Process Order Operation Overview
? gJ1 EJ S Materbl Capac, 
MateriaIs XSteps
Process Order
Material
%00 000000001
84960000
CC 1210/12 FROSTY 800697 ASH
Type P101
Plant
OperationOverview
L... System Status
2IP
Latest star... Latest s... Latest finis... Latest fi...
12/18/2016 10:00:00 12/22/2016 24:00:00
12/18/2016 10:00:00 12/22/2016 24:00:00
12/13/2016 20:00:00 12/22/2016 24:00:00
12/13/2016 20:00:00 12/22/2016 24:00:00
Op... P... Sup... C... Resource Con... Stan dar... Short text
GTO1 P101
0020 7 0010 ZZ GTO1 P101 GTO1 - activ
0030 Z_U017_1 P101
0040 7 0030 ZZ Z_U017_1 P101 Zu017 1 - activ
User Status
Ma..j
a
憆


然后save


查看一下MD04

Machine generated alternative text:
Stock/Requirements List as of 08:09 airs
Show Overview Tree  C5?
Material 84960000 CC 1210/12 FROSTY 800697 ASH
Plant  MRP pe Material Type ?憂f Unit rE奣 j________
A.. Date MRP ... MRP element data Rescheduli... E.. Receipt/Reqmt Available Qty Scrap Pr...
2, G4/2016 Stock 50 0
12/05/2016 IndRe VSI 150? 100? 0
12/23/2000090000758S/PI0l 100 0 10 0004


BOM Item


Machine generated alternative text:
Stock/Requirements List as of 08:09 hrs
Show Overview Tree Ii L t jF
[] Material 84960001 CO Product of 84960000
Plant 1U0171 MRP type Material Type FERT1 Unit
Date MRP ... MRP element data Rescheduli... E.. Receipt/Reqmt Available Qty
[j12/o4/2o16 Stock 0
12/06/2016 PlOrd. 1000126329/Stck 52 111 111
12/13/201E5 84 00001 111? 0


Machine generated alternative text:
Stock/Requirements List as of 08:10 hrs
Show Overview Tree
jJ Material rr-j00021 By product of 84960000
Plant U017! MRP type [1 MaterialType FERT Unit
! A.. Date MRP ... MRP element data ReschedulL.. E.. ReceiptjReqmt Available Qty
[j12fo4/2o16 Stock O
12/O6/2O1? PlOrd. 1000126279/Stck 52 242 242
12/1312ee5 960000 242? 0


可以发现:


  • assemblyPL element变成了process order
  • BOM component以前的dependent requirement 变成了orderReservation

 


Process order release, Processing process order with PI sheet


Release:


Machine generated alternative text:
1MRP
Process Order
Process Order
Create
COR2 - Change
.  COR3 - Display
? [ COR5-R&eaj
tS3 CORA - Schedule External Relationships
COPJ-Print
. n - - - ?- -


COR5:


Machine generated alternative text:
Release Process Orden Initial Screen
General Data
Order Type P101] Process Order (internal number assgnmnt)
Plant ]tjoizj CAPE GIRARDEAU-PLANT-PG PAPER
MRP Controller
. . ?
Production Supervisor
Material
Process Order 900007585 To
Date Selection
Basic Start Date To
r?
Scheduled Start To I UI
L
Release Date To ?
Master Data
Production Version Recipe Group
Recipe Usage
Status Requirements
Selection Profile


Release with control recipe:


Machine generated alternative text:
Release Process Order: List
Selection Parameters
Plant
Order Type
Material No
Release Date From
Process Order Overview
Process order D.. C.. Material Number
00OO7585 JC4960o00
Quantity O... Sched. rel... System Status
11OCS 12/13/2016 CRTDPRC BCROMACMSETC CC
E _
uoil
MRP Controller
Prodn Supervisor
to 12/31/9999
DE
I :::
Control Recipe j)
Entry 1 Frml


 

Machine generated alternative text:
Co? 莖llect韛e Release dit Goto 1 System Help
e Logs  for Release Shift+F6
Back F3 逫 GenerationjControl Recipe Generation Shift鱂7
Release Process Order: List
Process Order Overview
R... Process order
990ooo7ses
Lj I
J Control recipe(s) created (see log)
Entry 1 Frml
Selection Parameters
?
Plant U0171
Order Type P101
Material No
Release Date From
Display
MRP Controller
Prodn Supervisor
to 12/31/9999
Quantity
O... Sched. rel... System Status
110 CS 12/13/2016 REL CRCR PRC CSER BCRQ MAcri PIGN SETC
De.ion
CC 1210/12 FRC
Control Recipe j
KLD (2) 400 ?


Release log:


Machine generated alternative text:
Release Process Order: List
[LO created on 12/04/2016
Release
Exce? Application Area Ms I N Numer. Order Seq. Op.. Message Text
鏙jj I C2 010 1 1 Release of order 900007585:
ccc I C2 074 1 1 900007585 Start capacity availability check
(yjj I C2 072 1 1 900007585 Availability check cannot be executed for capacities
(y),] I CO 293 1 1 900007585 Material availability check cannot be carried out
ccc I CO 093 1 1 900007585 Order 900007585 ? released
ccc ? 5


Generate control recipe log:


Machine generated alternative text:
Release Process Orden List
Log created on 12/04/2016
Generate Proc. Instructions / Create CtrI. Recipes
Exce. Application Area Ms E N...
Ecco]1 40 056 1
ccci 140 585 1
ccci ICB 217 1
ccci ? 3
Numer. Order Seq.
1 900007585 J
1 900007585
1 900007585
Op... Message Text
Log for control recipe creation for production on 12/04/2016 at 08:16:14
Process instructions were generated
Control recipe 100000000000003380 created for destination U


 


然后该Process orderstatus:


Machine generated alternative text:
[ j Display Process Order Header - General Data
f)  [J (? ?Maff  Operations oo Materials XSteps
Process Order 1i6007S8S Type P101
Material 84960000 CC 121 f112 FROSTY Rffl97 ASH Plant U017
Status CRCR PRC CSER BCRQ MACM PIGN SETC liii
General Data ? Assignment Goods Recpt Control Dates/Qties MasterData Administr. Customer Screen - MPS Peno
Quantities
Total Qty [ho ShortjExc. Rec. O
Scrap lo 10.00 %
Delivered O